KISSsoft軟件計算結果翻譯
KISSsoft - Release 10-2008F
KISSsoft evaluation評估
Important hint重要提示: At least one warning has occurred during the calculation計算過程中至少已出現一次警告:
1-> Notice通知:
Gear 齒輪2 :
Measuring the Base tangent length is critical,
it is better to use measurement over rolls測量公法線長度是很重要的，最好是使用量棒間距!
CALCULATION OF A HELICAL GEAR PAIR斜齒輪副計算
Drawing or article number圖號或件號:
Gear齒輪 1: 0.000.0
Gear齒輪 2: 0.000.0
Calculation-method ISO 6336:2006 Method B
計算方法 ISO6336：2006方法B
------- GEAR齒輪 1 -------- GEAR齒輪 2 --
Power功率 (kW) [P] 300.000
Speed 速度(1/min) [n] 3400.0 442.0
Torque 扭矩(Nm) [T] 842.6 6481.4
Application factor使用系數 [KA] 1.25
Required service life所需的服務壽命 [H] 175000.00
Gear齒輪 driving主動 (+) / driven被動 (-) + -
1. TOOTH GEOMETRY AND MATERIAL齒輪幾何參數和材質
(Geometry calculation according ISO 21771按ISO21771進行幾何計算)
------- GEAR 1 -------- GEAR 2 --
Centre distance中心距 (mm) [a] 362.000
Centre distance tolerance中心距公差 ISO 286 Measure js7
Normal module (mm)法向模數 [mn] 6.0000
Pressure angle at normal section法向壓力角 (? [alfn] 20.0000
Helix angle at reference diameter分度圓螺旋角 (? [beta] 20.0000
Number of teeth齒數 [z] 13 100
Facewidth (mm)齒寬 [b] 90.00 90.00
Helix 旋向 left左 right右
Accuracy grade精度等級 [Q-ISO1328標準] 6 6
Inside diameter (mm)內徑 [di] 0.00 0.00
Inside diameter of rim (mm)齒圈內徑 [dbi] 0.00 0.00
Material材質
Gear齒輪 1: (Own input) 17NiCrMo6-4, Case-carburized steel, case-hardened滲碳表面硬化
ISO 6336-5 Figure圖 9/10 (MQ), core strength心部硬度 >=30HRC Jominy頂端淬火 J=12mm<HRC28
Gear齒輪 2: (Own input) 17NiCrMo6-4, Case-carburized steel, case-hardened滲碳表面硬化
ISO 6336-5 Figure圖 9/10 (MQ), core strength心部硬度 >=30HRC Jominy頂端淬火 J=12mm<HRC28
------- GEAR 1 -------- GEAR 2 --
Surface hardness表面硬度 HRC 60 HRC 60
Material treatment according to ISO 6336: Normal (Life faktors ZNT and YNT >=0.85)
按ISO6336對材料進行處理：正火處理（壽命系數ZNT和YNT>=0.85）
Fatigue str. tooth root tension齒根疲勞強度 (N/mm? [sigFlim] 500.00 500.00
Fatigue str. Hertzian stress赫茲應力疲勞強度 (N/mm? [sigHlim] 1500.00 1500.00
Tensile strength抗拉強度 (N/mm? [Rm] 1200.00 1200.00
Yield point 屈服點(N/mm? [Rp] 850.00 850.00
Youngs modulus彈性模量 (N/mm? [E] 206000 206000
Poisson's ratio泊松比 [ny] 0.300 0.300
Average roughness, Ra, tooth flank平均粗糙度，齒面 (祄) [RAH] 0.60 0.60
Mean roughness height, Rz, flank峰谷平均值，齒面 (祄) [RZH] 4.80 4.80
Mean roughness height, Rz, root峰谷平均值，齒根 (祄) [RZF] 20.00 20.00
Tool or reference profile of gear 1齒輪1的刀具參數 :
Reference Profile
1.25 / 0.25 / 1.0 JIS
Addendum factor齒頂高系數 [haP*] 1.000
Dedendum coefficient齒根高系數 [hfP*] 1.250
Tip radius factor刀尖圓弧半徑系數 [rhoaP*] 0.000
Root radius factor根圓半徑系數 [rhofP*] 0.250
Tip form height coefficient齒廓系數 [hFaP*] 0.000
Protuberance height factor凸角系數 [hprP*] 0.000
Protuberance angle凸角角度 [alfprP] 0.000
Ramp angle [alfKP] 0.000
not topping
Tool or reference profile of gear 2齒輪2的刀具參數:
Reference Profile
1.25 / 0.25 / 1.0 JIS
Addendum factor齒頂高系數 [haP*] 1.000
Dedendum coefficient齒根高系數 [hfP*] 1.250
Tip radius factor刀尖圓弧半徑系數 [rhoaP*] 0.000
Root radius factor根圓半徑系數 [rhofP*] 0.250
Tip form height coefficient齒廓系數 [hFaP*] 0.000
Protuberance height factor凸角系數 [hprP*] 0.000
Protuberance angle凸角角度 [alfprP] 0.000
Ramp angle [alfKP] 0.000
not topping
Sum of reference profile gears:
Dedendum reference profile (module) [hfP*] 1.250 1.250
Tooth root radius Refer. profile (module)
[rofP*] 0.250 0.250
Addendum Reference profile (module) [haP*] 1.000 1.000
Protuberance height (module) [hprP*] 0.000 0.000
Protuberance angle (? [alfprP] 0.000 0.000
Buckling root flank height (module) [hFaP*] 0.000 0.000
Buckling root flank angle (? [alfKP] 0.000 0.000
Type of profile modification:修形類型
for high load capacity gearboxe用于承載能力高的齒輪箱
Tip relief齒頂修緣 (祄) [Ca] 21.00 26.00
Type of lubrication潤滑方式 oil bath lubrication油池潤滑
Type of oil滑油類型 Oil潤滑油: ISO-VG 320
Lubricant base潤滑劑基油 Mineral-oil base礦物油基
Kinem. viscosity oil at 40 癈40℃時動粘度 (mm?s) [nu40] 320.00
Kinem. viscosity oil at 100 癈100℃時動粘度 (mm?s) [nu100] 22.00
FZG-Test A/8.3/90 (ISO14653-1) FZG試驗 [FZGtestA] 12
Specific density at 15 癈 15℃時的比重 (kg/dm? [roOil] 0.900
Oil temperature (癈) 油溫 [TS] 70.000
ambient temperature (癈)環境溫度 [TU] 20.000
------- GEAR齒輪 1 -------- GEAR 2 --
Overall transmission ratio總傳動比 [itot] -7.692
Gear ratio齒輪速比 [u] 7.692
Transverse module (mm) 端面模數 [mt] 6.385
Pressure angle at Pitch circle節圓壓力角 (? [alft] 21.173
Working transverse pressure angle有效端面壓力角 (? [alfwt] 21.675
[alfwt.e/i] 21.687 / 21.664
Working pressure angle at normal section法向有效壓力角 (? [alfwn] 20.472
Helix angle at operating pitch diameter工作節圓直徑的螺旋角 (?
[betaw] 20.063
Base helix angle 基圓螺旋角(? [betab] 18.747
Reference centre distance分度圓中心距 (mm) [ad] 360.756
Sum of the Addendum modification齒頂高變動和 [Summexi] 0.2096
Profile shift coefficient 齒廓變位系數 [x] 0.1330 0.0766
Tooth thickness齒厚 (Arc圓弧) (module模數) [sn*] 1.6676 1.6266
Modification of tip diam.齒頂圓直徑修正 (mm) [k] -0.014 -0.014
Reference diameter分度圓直徑 (mm) [d] 83.006 638.507
Base diameter基圓直徑 (mm) [dB] 77.403 595.404
Tip diameter齒頂圓直徑 (mm) [da] 96.574 651.398
(mm) [da.e/i] 96.574 / 96.564 651.398 / 651.388
Tip diameter allowances齒頂圓直徑誤差 (mm) [Ada.e/i] 0.000 / -0.010 0.000 / -0.010
Tip chamfer/ tip rounding齒頂倒角/圓角(mm) [hK] 0.000 0.000
Tip form circle (mm) [dFa] 96.574 651.398
(mm) [dFa.e/i] 96.574 / 96.564 651.398 / 651.388
Operating pitch diameter工作節徑 (mm) [dw] 83.292 640.708
(mm) [dw.e/i] 83.299 / 83.285 640.758 / 640.658
Root diameter根圓直徑 (mm) [df] 69.602 624.426
Generating Profile shift coefficient [xE.e/i] 0.1170 / 0.1078 0.0366 / 0.0183
Manufactured root diameter with xE (mm) [df.e/i] 69.410 / 69.300 623.946 / 623.726
Theoretical tip clearence理論齒頂間隙 (mm) [c] 1.500 1.500
Effective tip clearence有效齒輪頂間隙 (mm) [c.e/i] 1.884 / 1.712 1.684 / 1.568
Active root diameter有效根圓直徑 (mm) [dNf] 77.468 631.238
(mm) [dNf.e/i] 77.476 / 77.462 631.295 / 631.187
Root form diameter漸開線起始點直徑(mm) [dFf] 77.403 627.180
(mm) [dFf.e/i] 77.403 / 77.403 626.763 / 626.573
Reserve (dNf-dFf)/2 儲備(mm) [cF.e/i] 0.037 / 0.030 2.361 / 2.212
Addendum齒頂高 (mm) [ha] 6.784 6.446
(mm) [ha.e/i] 6.784 / 6.779 6.446 / 6.441
Dedendum齒根高 (mm) [hf] 6.702 7.040
(mm) [hf.e/i] 6.798 / 6.853 7.281 / 7.390
Roll angle at dFa (? dFa處展開角度 [xsi_dFa.e/i] 42.750 / 42.738 25.426 / 25.424
Roll angle to dNa (? dNa處展開角度 [xsi_dNa.e/i] 42.750 / 42.738 25.426 / 25.424
Roll angle to dNf (? dNf處展開角度 [xsi_dNf.e/i] 2.490 / 2.244 20.192 / 20.160
Roll angle at dFf (? dFf處展開角度 [xsi_dFf.e/i] 0.029 / 0.029 18.839 / 18.780
Tooth depth齒深 (mm) [H] 13.486 13.486
Virtual gear no. of teeth當量齒輪齒數 [zn] 15.428 118.676
Normal Tooth thickness at Tip cyl. (mm) [san] 3.643 4.855
齒頂圓法向齒厚 (mm) [san.e/i] 3.569 / 3.517 4.681 / 4.595
Normal Tooth space as Tip cylinder (mm) [efn] 0.000 4.287
齒頂圓法向齒距 (mm) [efn.e/i] 0.000 / 0.000 4.313 / 4.325
Max. sliding speed at tip齒頂處最大滑動速度 (m/s) [vga] 5.429 5.548
Specific sliding at the tip齒頂單位滑動比 [zetaa] 0.528 0.907
Specific sliding at the root齒根單位滑動比 [zetaf] -9.784 -1.119
Sliding factor on tip齒頂處滑動系數 [Kga] 0.366 0.374
Sliding factor on root齒根處滑動系數 [Kgf] -0.374 -0.366
Pitch節距 (mm) [pt] 20.059
Base pitch基圓節徑 (mm) [pbt] 18.705
Transverse pitch on contact-path 嚙合線上的端面節徑(mm) [pet] 18.705
Lead height (mm) [pz] 716.461 5511.239
Axial pitch軸向節徑 (mm) [px] 55.112
Length of path of contact嚙合線長度 (mm) [ga, e/i] 27.284 (27.361 / 27.186)
Length T1-A, T2-A (mm) T1-A, T2-A長度 [T1A, T2A] 1.593( 1.515/ 1.682) 132.111(132.111/132.099)
Length T1-B (mm) T1-B長度 [T1B, T2B] 10.171(10.171/10.163) 123.533(123.456/123.618)
Length T1-C (mm) T1-C長度 [T1C, T2C] 15.382(15.373/15.391) 118.322(118.254/118.390)
Length T1-D (mm) T1-D長度 [T1D, T2D] 20.298(20.221/20.387) 113.406(113.406/113.394)
Length T1-E (mm) T1-E長度 [T1E, T2E] 28.876(28.876/28.868) 104.828(104.750/104.913)
Length T1-T2 (mm) T1-T2長度 [T1T2] 133.704 (133.627 / 133.781)
Diameter of single contact point B (mm)單嚙合線B的直徑
[d-B] 80.031(80.031/80.027) 644.630(644.571/644.695)
Diameter of single contact point D (mm) 單嚙合線D的直徑
[d-D] 87.402(87.331/87.485) 637.142(637.142/637.133)
Addendum contact ratio齒頂高接觸比 [eps] 0.721( 0.722/ 0.721) 0.737( 0.741/ 0.733)
Minimal length of contact line嚙合線最小長度 (mm) [Lmin] 127.068
Transverse contact ratio端面接觸比 [eps_a] 1.459
Transverse contact ratio, effective有效端面接觸比 [eps_a.e/m/i] 1.463 / 1.458 / 1.453
Overlap ratio重疊比 [eps_b] 1.633
Total contact ratio總接觸比 [eps_g] 3.092
Total contact ratio, effective有效總接觸比 [eps_g.e/m/i] 3.096 / 3.091 / 3.086
2. FACTORS OF GENERAL INFLUENCE通用影響系數
------- GEAR 1 -------- GEAR 2 --
Nominal circum. force at pitch circle (N)節圓的公稱圓周力
[Ft] 20301.8
Axial force軸向力 (N) [Fa] 7389.3
Radial force徑向力 (N) [Fr] 7863.5
Normal force法向力 (N) [Fnorm] 22991.3
Tangent.load at p.c.d.per mm (N/mm) (N/mm)節圓直徑上每mm的切向載荷
[w] 225.58
Only for information: Forces at the pitch-circle :僅供參考：節圓力
Nominal circumferential force法向圓周力 (N)[Ftw] 20232.1
Axial force 軸向力 (N) [Faw] 7389.3
Radial force徑向力 (N) [Frw] 8041.2
Circumferential speed pitch d.. (m/sec) [v] 14.78
節圓直徑處的圓周速度
Running in value y.a (祄) [ya] 0.6
Correction coefficient修正系數 [CM] 0.800
Gear body coefficient [CR] 1.000
Reference profile coefficient [CBS] 0.975
Material coefficient材料系數 [E/Est] 1.000
Singular tooth stiffness (N/mm/祄) [c'] 12.762
Meshing spring stiffness (N/mm/祄)嚙合彈性剛度 [cgalf] 17.151
Meshing spring stiffness (N/mm/祄) 嚙合彈性剛度 [cgbet] 14.579
Reduced mass (kg/mm)質量減少 [mRed] 0.024
Resonance speed (min-1) 共振轉速 [nE1] 19616
Nominal speed (-)公稱速度 [N] 0.173
Subcritical range亞臨界范圍
Bearing distance l of pinion shaft (mm)齒輪軸軸承距 [l] 180.000
Distances of pinion shaft (mm)齒輪軸間距 [s] 18.000
Outside diameter of the pinion shaft (mm)齒輪軸外徑
[dsh] 75.000
load according ISO 6336/1 Diagram 16 [-] 4
0:a), 1:b), 2:c), 3:d), 4:e) ISO6336/1圖16的載荷
Coefficient K' following ISO 6336/1 Diagram 13 按ISO6336/圖13系數K′
[K'] -1.00
Without support effect無支撐效應
Tooth trace deviation (active) (祄) [Fby] 6.69
from deformation of shaft軸變形引起的齒輪軌跡偏差(祄)（工作） [fsh*B1] 1.22
Tooth curve: width-crowned [Cbeta = 0.5*(fma+fsh)]
Position of Contact pattern: Favorable
from production tolerances (祄) 接觸斑點位置：對生產公差有利 [fma*B2] 9.22
Tooth trace deviation, theoretical (祄) [Fbx] 7.88
Running in value y.b (祄) 齒輪軌跡偏差，理論 [yb] 1.18
Dynamic coefficient動載系數 [KV] 1.048
Face coefficient齒面系數 - flank齒面 [KHb] 1.165
- Tooth root齒根 [KFb] 1.139
- Scuffing膠合 [KBb] 1.165
Transverse coefficient橫向系數 – flank齒面 [KHa] 1.061
- Tooth root齒根 [KFa] 1.061
- Scuffing膠合 [KBa] 1.061
Helix angle coefficient scuffing螺旋角系數，膠合 [Kbg] 1.289
No of load changes (in mio.)載荷變化次數 [NL] 35700.000 4641.000
3. TOOTH ROOT STRENGTH齒根強度
------- GEAR齒輪 1 -------- GEAR齒輪 2 --
Calculation of Tooth form coefficients according method: B 齒形系數計算按方法B
(Calculate tooth shape coefficient YF with addendum mod. x)（計算齒形系數YF時用齒頂修正量x）
Tooth form factor齒形系數 [YF] 1.61 1.32
Stress correction factor應力修正系數 [YS] 1.98 2.44
working angle (? 工作角 [alfen] 18.39 20.35
Bending lever arm (mm)彎曲力臂 [hF] 5.81 7.08
Tooth thickness at root (mm)齒根處齒厚 [sFn] 11.45 13.86
Tooth root radius (mm)齒根半徑 [roF] 2.76 2.02
(hF* = 0.968/1.180 sFn* = 1.908/2.310 roF* = 0.459/0.336 dsFn = 71.41/626.10 alfsFn = 30.00/30.00)
Contact ratio factor接觸比系數 [Yeps] 1.000
Helix angle factor螺旋角系數 [Ybet] 0.833
Deep tooth factor [YDT] 1.000
Gear rim factor齒圈系數 [YB] 1.000 1.000
Effective facewidth (mm) [beff] 90.00 90.00
Nominal shear stress at tooth root (N/mm? 齒根名義剪切應力
[sigF0] 99.93 101.21
Tooth root stress (N/mm? 齒根應力 [sigF] 158.18 160.21
Permissible bending stress at root of Test-gear被測齒輪齒根允許的彎曲應力
support factor支撐系數 [YdrelT] 0.996 1.008
Surface-factor表面系數 [YRrelT] 0.957 0.957
Size coefficient (Tooth root)尺寸系數（齒根）[YX] 0.990 0.990
Limited-life factor極限壽命系數 [YNT] 0.850 0.863
Alternating bending coefficient交變彎曲系數 [YM] 1.000 1.000
Stress correction factor 應力修正系數 [Yst] 2.00
Limit strength tooth root (N/mm? [sigFG] 801.76 824.31
Permissible tooth root stress (N/mm?允許的齒根應力
[sigFP=sigFG/SFmin] 572.69 588.79
Required safety規定的安全系數 [SFmin] 1.40 1.40
Safety for Tooth root stress齒根應力安全系數[SF=sigFG/sigF] 5.07 5.15
Transmittable power傳遞功率 (kW) [kWRating] 1086.11 1102.53
4. SAFETY AGAINST PITTING (TOOTH FLANK)點蝕安全系數（齒面）
------- GEAR 1 -------- GEAR 2 --
Zone factor區域系數 [ZH] 2.341
Elasticity coefficient (N^.5/mm)彈性系數 [ZE] 189.812
Contact ratio factor接觸比系數 [Zeps] 0.828
Helix angle factor 螺旋角系數 [Zbet] 1.032
Effective facewidth有效齒寬 (mm) [beff] 90.00
Nominal flank pressure名義齒面壓力 (N/mm? [sigH0] 665.09
Surface pressure at Operating pitch diameter (N/mm? 工作節徑處的表面壓力
[sigHw] 846.43
Single tooth contact factor單齒接觸系數 [ZB,ZD] 1.00 1.00
Surface pressure on flank (N/mm? 齒面表面壓力[sigH] 846.43 846.43
Lubrication factor潤滑系數 [ZL] 1.047 1.047
Speed factor速度系數 [ZV] 1.011 1.011
Roughness factor粗糙度系數 [ZR] 0.971 0.971
Material mating factor材料匹配系數 [ZW] 1.000 1.000
Limited-life factor 極限壽命系數 [ZNT] 0.850 0.870
Small amount of pitting permissible (0=no, 1=yes)是否允許少量的點蝕 0 0
Size coefficient尺寸系數 (flank齒面) [ZX] 1.000 1.000
Limit strength pitting (N/mm? [sigHG] 1311.42 1342.67
Permissible surface pressure (N/mm? [sigHP=sigHG/SHmin] 1311.42 1342.67
允許的表面壓力
Safety for surface pressure at pitch diameter節徑處表面壓力安全系數
[SHw] 1.55 1.59
Required safety規定的安全系數 [SHmin] 1.00 1.00
Transmittable power可傳遞的功率 (kW) [kWRating] 720.15 754.88
Safety for stress at single tooth contact 單齒接觸的應力安全系數
[SHBD=sigHG/sigH] 1.55 1.59
(Safety regarding nominal torque) [(SHBD)^2] 2.40 2.52)
（名義扭矩的安全系數）
5. STRENGTH AGAINST SCUFFING膠合強度
Calculation method according DIN3990 按DIN3990的計算方法
Lubrication coefficient (Scoring)潤滑系數 [XS] 1.000
Relative structure coefficient (Scoring)相對結構系數 [XWrelT] 1.000
Therm. contact factor熱接觸系數 (N/mm/s^.5/K) [BM] 13.795 13.795
Effective facewidth有效齒寬 (mm) [beff] 90.000
Applicable circumferential force/tooth width 適用的圓周力/齒寬
[wbt] 470.818
Angle factor角度系數 [Xalfbet] 0.990
(eps1: 0.721, eps2: 0.737)
Flashtemperature-criteria閃溫法(DIN3990)
Tooth mass temperature (癈)齒輪質量溫度 [theM-B] 110.88
theM-B = theoil + XS*0.47*theflamax [theflamax] 86.97
Scuffing temperature膠合溫度 (癈) [theS] 403.59
Coordinate gamma (point of highest temp.) [Gamma] -0.624
Highest contact temp.最大接觸溫度 (癈) [theB] 197.84
Flash factor閃溫系數 [XM] 50.002
Geometry-factor幾何系數 [XB] 0.482
Distribution factor分配系數 [XGam] 0.419
Coefficient of friction 摩擦系數 [mymy] 0.098
Required safety 規定的安全系數 [SBmin] 2.000
Safety coefficient for scuffing (flash-temp)膠合安全系數（閃溫）
[SB] 2.609
Integraltemperature-criteria 積分溫度法(DIN3990)
Tooth mass temperature 質量溫度(癈) [theM-C] 84.77
theM-C = theoil + XS*0.70*theflaint [theflaint] 21.10
Integral scuffing temperature 積分膠合溫度(癈) [theSint] 403.59
Flash factor 閃溫系數 [XM] 50.002
Contact ratio factor接觸比系數 [Xeps] 0.297
Mean coefficient of friction平均摩擦系數 [mym] 0.051
Geometry-factor幾何系數 [XBE] 0.341
Meshing factor 嚙合系數 [XQ] 1.000
Tip relief-factor 齒頂修緣系數 [XCa] 1.075
Integral-tooth flank temperature齒面積分溫度 (癈) [theint] 116.42
Required safety規定的安全系數 [SSmin] 1.800
Safety coefficient for scuffing (intg.-temp.)膠合安全系數（積分溫度法）
[SSint] 3.467
Safety referring to transfered torque [SSL] 7.187
傳遞扭矩的安全系數
6. TOOTH THICKNESS DIMENSIONS齒厚尺寸
------- GEAR 1 -------- GEAR 2 --
Tooth thickness tolerance 齒厚公差 DIN3967 cd25 DIN3967 cd25
Tooth thickness allowance (normal section)齒厚誤差（法向） (mm)
[As.e/i] -0.070 / -0.110 -0.175 / -0.255
No of teeth over which to measure跨測齒數 [k] 2.000 14.000
Base tangent length ('span') (no backlash)公法線（無側隙） (mm)
[Wk] 28.419 249.469
Actual base tangent length ('span') 實際公法線(mm) [Wk.e/i] 28.353 / 28.316 249.305 / 249.230
Diameter of contact point 接觸點直徑(mm) [dMWk.m] 81.921 640.486
Theor. ball/roller diameter 量球理論直徑(mm) [DM] 10.884 10.104
Actual ball/roller diameter量球實際直徑(mm) [DMeff] 11.000 10.500
Theor. dim. centre to ball
(mm) [MrK] 50.245 327.287
Actual dimension centre to ball (mm) [MrK.e/i] 50.176 / 50.136 327.059 / 326.954
Diameter of contact point 接觸點的直徑(mm) [dMMr.m] 84.598 639.808
Theor. dimension over two balls 量球理論尺寸(mm) [MdK] 99.838 654.575
Actual dimension over balls量球實際間距 (mm) [MdK.e/i] 99.700 / 99.621 654.118 / 653.909
Actual dimension over rolls (mm) [MdR.e/i] 100.352 / 100.272 654.118 / 653.909
Actual dimensions over 3 rolls (mm) [Md3R.e/i] 100.352 / 100.272 0.000 / 0.000
Chordal tooth thickness (no backlash)弧齒厚（無側隙） (mm)
['sn] 9.987 9.759
Actual chordal tooth thickness實際弧齒厚 (mm) ['sn.e/i] 9.917 / 9.877 9.584 / 9.504
Chordal height from da.m 弧齒高(mm) [ha] 7.048 6.476
Tooth thickness (Arc) 齒厚(mm) [sn] 10.006 9.760
(mm) [sn.e/i] 9.936 / 9.896 9.585 / 9.505
Axial Distance Without Backlash 無側隙的軸向距離(mm) [aControl.e/i] 361.672 /361.511
Backlash free centre-distance, Tolerances (mm)
[jta] -0.328 / -0.489
Centre distance deviation 中心距偏差(mm) [Aa.e/i] 0.029 / -0.029
Circumferential backlash from Aa Aa導致的圓周側隙(mm) [jt_Aa.e/i] 0.023 / -0.023
Radial clearance 徑向間隙(mm) [jr] 0.517 / 0.299
Circumferential backlash (transverse section)圓周側隙 (mm)
[jt] 0.412 / 0.239
Normal backlash法向側隙 (mm) [jn] 0.364 / 0.211
7. TOLERANCES公差
------- GEAR 1 -------- GEAR 2 --
According ISO 1328: 按照ISO1328：
Accuracy grade 精度等級 [Q-ISO1328] 6 6
Single normal pitch deviation單法向節線偏差 (祄) [fpt] 9.00 12.00
Single pitch deviation單節線偏差 (祄) [fpb] 8.50 11.00
Cumulative circular pitch error over z/8 pitches 跨z/8個節距測的累計周節誤差(祄)
[Fpz/8] 9.00 28.00
Profile deviation齒廓偏差 (祄) [ffa] 10.00 15.00
Profile angular deviation 齒廓角度偏差(祄) [fHa] 8.50 12.00
Profile total deviation 齒廓總偏差(祄) [Fa] 13.00 19.00
Helix form deviation 螺旋線形狀偏差(祄) [ffb] 12.00 14.00
Helix slope deviation 螺旋線斜度偏差(祄) [fHb] 12.00 14.00
Tooth helix deviation輪齒螺旋線偏差 (祄) [Fb] 17.00 19.00
Total cumulative pitch deviation總累計周節偏差 (祄)[Fp] 28.00 60.00
Runout tolerance 跳動公差(祄) [Fr] 22.00 48.00
Total radial composite tolerance徑向度量中心距總公差 (祄)[Fi"] 44.00 70.00
Tooth-to-tooth radial composite tolerance 徑向齒度量中心距公差(祄)
[fi"] 22.00 22.00
Total tangential composite deviation 切向度量中心距總偏差(祄)
[Fi'] 41.00 77.00
Tooth-to-tooth tangential composite deviation切向齒度量中心距偏差 (祄)
[fi'] 13.00 17.00
Tolerance for alignment of axes (recommendation acc. ISO/TR 10064,Quality 軸線找正公差（建議按ISO/TR10064）
6) 質量6級
Maximum value for deviation error of axis 軸線最大偏差值(祄)
[fSigbet] 17.97
Maximum value for inclination error of axes (祄)軸線最大斜度誤差值
[fSigdel] 35.93
8. ADDITIONAL DATA補充參數
Torsional Stiffness 扭轉剛度(MNm/rad) [cr] 2.3 136.8
Medium coef. of friction (acc. Niemann)平均摩擦系數[mum] 0.046
Wear sliding coef. by Niemann Niemann滑動磨損系數[zetw] 1.050
Power loss from gear load (kW)齒輪載荷引起的功率損失 [PVZ] 2.434
(Meshing efficiency (%) 嚙合效率 [etaz] 99.189)
Weight (g) 重量 [Mass] 5161.95 234848.36
Inertia (System referenced to wheel 1):慣量 （參考系統為齒輪1）：
calculation without consideration of the exact tooth shape計算時不考慮精確的齒形
single gears單個齒輪 ((da+df)/2...di) (kgm? [TraeghMom] 0.00328 11.43502
System 系統 ((da+df)/2...di) (kgm? [TraeghMom] 0.19653
9. MANUFACTURING加工
Modifications for gear 1 齒輪1的修正
- Tip relief, linear齒頂修緣，線性 Ca = 21.000祄 L = 0.529*mn dCa = 92.917mm
- Crowning 鼓形修整 Ca = 10.000祄
Modifications for gear 2 齒輪2的修正
- Tip relief, linear 齒頂修緣，線性 Ca = 26.000祄 L = 0.553*mn dCa = 648.734mm
- Crowning 鼓形修整 Ca = 12.000祄
Data not available.沒有參數
Calculation of Gear 1 齒輪1計算
Gear齒輪 1 (Step 1第一步): Automatically自動 (Tool刀具: Hobbing滾刀/Milling cutter銑刀)
haP*= 1.018, hfP*= 1.250, rofP*= 0.250
Calculation of Gear 2齒輪1計算
Gear齒輪 2 (Step 1第一步): Automatically 自動(Tool刀具: Hobbing滾刀/Milling cutter銑刀)
haP*= 1.046, hfP*= 1.250, rofP*= 0.250
REMARKS說明:
- Specifications with [.e/i] imply: Maximum [e] and Minimul value [i] with
consideration of all tolerances 帶[.e/i]表示：最大值[e]和最小值[i]考慮了所有公差
Specifications with [.m] imply: Mean value within tolerance 帶[.m]表示：平均值在公差范圍內
- For the backlash tolerance, the center distance tolerances and the tooth thickness deviation are taken into account.對于側隙公差，已經考慮了中心距公差和齒厚偏差。
The maximum and the minimum backlash respective to the max. and min. tolerances are indicated.最大和最小側隙分別對應最大和最小公差。
The calculation is done for the pitch diameter.已進行節徑計算.
- Calculation of Zbet according Corrigendum 1 ISO6336-2(2008) with Zbet = 1/(COS(beta)^0.5) 按照Corrigendum 1 ISO6336-2(2008)計算Zbet，Zbet= 1/(COS(beta)^0.5)。
- Details of calculation method:計算方法說明
cg according to method B cg按方法B計算
KV according to method B KV按方法B計算
KHb, KFb according methode C KHb, KFb按方法C計算
fma following equation (64), Fbx following (52/53/57) fma按等式（64）計算，Fbx按公式（52/53/57）。
KHa, KFa according to method B KHa, Kfa按方法B計算。
End report報告末尾 lines行數: 483
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