深度解讀麥格納7DCT300技術
一、7DCT300 產(chǎn)品優(yōu)勢
高成熟度:
7DCT300 launched from 2015, until now, volume in market more than 1 million.自2015年量產(chǎn)以來, 7DCT300市場保有量已達百萬級。
7DCT300 applied on lots of vehicle model. Such as premium brand BMW, Daimler.7DCT300在國內(nèi)外匹配眾多車型,并有奔馳、寶馬等高端品牌。
高性能
7DCT300 has good performance for drivability, NVH and reliability.7DCT300在駕駛性能、NVH和可靠性方面都有著較佳的表現(xiàn)。
高效
Good fuel consumption 低油耗
High Efficiency(Comprehensive efficiency up to 97%) 極高的傳遞效率(綜合效率高達97%)
高能量密度比
Best Power-Density 同級別最佳重量扭矩比
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高質(zhì)量
GJT DCT300 transmission has been SOP customers: GWM\Brilliance\CTCS DCT300變速箱已投產(chǎn)客戶:長城&華晨&CTCS
- Main models involved: H6 & H2 & H2S & V7 主要涉及車型:H6 & H2 & H2S & V7
- Initial SOP time December 2016 內(nèi)部投產(chǎn)時間2016年12月
- Current market holding amount: 518,000 units 目前市場保有量:518000臺
- 市場表現(xiàn)如下:
二、7DCT300產(chǎn)品詳細描述
Max. input torque 300 Nm 最大輸入扭矩300Nm
Dry weight 67 kg (w/o DMF) 凈重67千克(不含雙質(zhì)量飛輪)
Wet nested dual clutch 濕式嵌套雙離合器
7-speed + R with a gear ratio span of >8.5 possible 7個前進檔和1個倒檔,速比范圍有可能大于8.5
Mechanical or Electric park lock 可選機械或電子駐車機構(gòu)
Electro mechanical gear actuation 電子機械式換檔執(zhí)行系統(tǒng)
Electro hydraulic clutch actuation 電子液壓離合器執(zhí)行系統(tǒng)
Electrical on-demand cooling 適時電子冷卻系統(tǒng)
三、電子控制部件
Stand-alone TCU mounted to transmission housing TCU安裝于變速器殼體上
External wiring harness mounted on transmission 線束安裝在變速器外部
5 power stages for BLDC motors (shift/clutch/cooling) 5個功率驅(qū)動的無刷直流電機(換檔/離合器/冷卻)
2 pressure sensors 2個壓力傳感器
1 oil temperature sensor 1 個油溫傳感器
2 speed sensor (1 with direction) 2個速度傳感器(其中一個包含方向)
Transmission range sensor(no need for PBW) 變速箱檔位位置傳感器(電子駐車不需要)
Electric Power Consumption in NEDC: 在NEDC工況下的能耗
shift actuation is 1-2 W 換擋驅(qū)動能耗1-2 W
clutch actuation is 10-15 W (depending on combustion engine torque) 離合器驅(qū)動能耗10-15 W (取決
于發(fā)動機扭矩)
clutch cooling is 3-4 W 離合器冷能耗是3-4 W
base TCU is 10 W 基礎TCU能耗是10W
total is 24-31 W 總能耗是24-31 W
? Maximum engine speed 7500 rpm 最大引擎轉(zhuǎn)速達7500rpm
? Friction surfaces C1=6 / C2=8 摩擦表面C1=6 / C2=8
? Torque capacity 300 Nm ~10bar 扭矩容量300 Nm ~10bar
? Similar clutch gain of 34 Nm/bar for both clutches 兩個離合器的傳遞扭矩/壓力比類似,即34 Nm/bar
? Stroke point of 1,5 bar 半接合點壓力1.5 bar
? Weight 7,0 kg(with clutch support) 重7.0千克(含離合器支撐)
液壓原理圖
? Additional cooling system to increase thermal capacity 額外的冷卻系統(tǒng)以提高熱容量
? The integrated cooler is a water to housing cooler 集成冷卻器原理是通過水流過殼體來制冷
? Engine cooling fluid is used within clutch housing 使用發(fā)動機冷卻液來冷卻
? Cooling power of ~150 W / K 冷卻能力達到150 W / K
六、齒輪組
? Center distance中心距: 5 4 R
- 188 mm
- 197 mm (better for 4WD更好匹配四驅(qū))
? Gear ratio span of > 8.5 possible 齒輪速比范圍有可能大于8.5
- Shortest 1st gear: 18.5
最大一檔速比:18.5
- Longest 7th gear: 1.87
最小七檔速比: 1.87
? Max. output torque 4200 Nm 最大輸出扭矩4200Nm
?Odd and even gears are controlled by two shift drums respectively 奇偶檔位分別由兩個換檔鼓控制
?Two e-motors control two shift drums respectively 兩個電機分別控制兩個換檔鼓
?Double-cone rings for 1st and Rev gear 一檔和倒檔為雙錐
?Single-cone rings for all other gears 其它檔為單錐
?Carbon-lining for all cone rings 所有同步環(huán)為碳襯
The basic concept idea is a gear train driven by the gear of the shift drum 2 which is then turning the park lock shaft.
基本概念為由換檔轂2帶動一個齒輪傳動,然后帶動駐車鎖軸。
文章來源:智享新動力
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